We are a boutique wash mill for denim lovers.
Our machines are capable of achieving all washing tasks such as chemical processing, desizing, enzyme, stone wash, bleach, silicone, softener, tinting along with extracting. Due to the system’s drum design and structure, we achieve better washing effects on garments as well as reducing the water, chemical and heating energy usage. The drum structure provides better effects on the fabrics, therefore increasing the effectiveness of washing quality.
The unessential water which normally has to be kept in the gap area can also be eliminated by the latest technology drum system. Water consumption reduces dramatically and depending on saved water, all chemicals, heating energy and waste water consumptions are reduced as same by 40-50%.
The machine allows high diffusion of air flow that helps better drying performance. Removable and cleanable filter is produced by stainless steel to avoid the harms and damages caused by moisture on the garments. Having a drying time of 30 minutes the system offers high capacity of production. With the help of system’s recycling system, perfect drying effects are obtained with homogenous heat conductivity along with noticeable savings from drying energy and time.
Most of the denim laundries still use chemicals like Sodium Hypochloride, Potassium Permanganate, etc to apply “Denim Bleach” process. With this method of denim bleach, heated water is needed to neutralize the garment by removing the chemicals. Such mills need to consume huge amounts of energy for this process which is not eco-friendly. Ozone Technology reduces water, chemical and energy consumption dramatically.
Our development room has the mini versions of all our bulk washing and dyeing machines.
In the stainless steel system we use, any chemical or permanganate particles unavoidable by water screen are bound by the flushing nozzles. There are two different separate valves functioning in order to adjust the pressure of the top carriage container and nozzles. There is a double filtration system for the water, which is carried by the pump from the bottom tank to the one located on top of the cabinet. By this double filtration system, the impurity of water is prevented. The water used in the system is discharged by a relief valve.
The chemical particles are bound properly by the help of the water screen and air flushing system. There are two fan absorption units at the bottom and centre sections of each water screen. By this system, a very effective absorption is achieved by vacuum air cleaning, ending up with the diffusion of chemical odour which is human and environment friendly.
70% Less Water - Less Chemical - Less Energy
Reactive, direct and antic dyeing methods where pigment dyeing can be done with highest efficiency. Garments within the drum rotates at 1 G centrifugal force where they do not move during the processes and this enables to prevent all crease marks, abrasion and undesired effects. Engineered spray jet composes pressurized colours to be penetrated into the garments.
With its technology, passed water from the drum through lessened perforations to the tub is pumped back into the drum with a circulation pump through Spin Dye injector which is placed under the drum. The method allows the gap volume between inner drum and tub to be completely emptied so no water is kept in this area during processes of dyeing & washing or rinsing. Mentioned gap area equals to almost half the required water volume of conventional machines and provides 40-50 % savings from the water used. By eliminating the unessential water which normally has to be kept in the gap area, water consumption reduces dramatically and depending on saved water, all chemicals, heating energy and waste water consumptions are reduced as same amounts.
The system provides 50 % more loading allowance along with 70 % saving from water, chemicals, heating energy, waste water, 40 % saving from electricity and 20 % saving from dye stuff. The result is higher quality, easier operation, more economic and competitive dyeing.
With the 40 years experience of Italian Company Framis, we are able to develop collection with no seams!
We have six machines with its special adhesive tapes that make us produce very special bonded jeans for your collection.
For further details please check FRAMIS